Material Handling Hose

REMA TIP TOP material handling hoses provide flexible, wear-resistant slurry transport for mining and industrial applications. Engineered with high-performance REMAGOLD liners, they reduce flow resistance, absorb vibration, and deliver longer service life than rigid piping systems.

Material Handling Hose

REMA TIP TOP material handling hose solutions include Fixed Flange hoses for secure, built-in connections, Split or Swivel Flange options for easy alignment, and Cut End Hose for customizable installation. Featuring REMAGOLD wear-resistant liners, vibration absorption, smooth interior flow, and working pressures up to 150 psi, these hoses support reliable slurry handling in mining, aggregates, and heavy-duty industrial operations.

Custom-Designed Wear Resistance Solutions

REMA TIP TOP offers a wide variety of innovative, high quality products that protect plants from wear problems and a broad range of services precisely tailored to meet our customers‘ individual requirements. REMA TIP TOP material handling hoses were designed to outperform rigid pipe by using a flexible outer wall that can absorb energy due to its much greater displacement capability over steel.

Slurry Handling Hoses – A Safe Connection

Wherever abrasive slurries are conveyed hydraulically, slurry handling hoses provide a reasonable alternative to steel pipes. Typical fields of application are mining, mineral processing, sand and gravel plants, coal preparation plants, and the steel and cement industries. All of these plants require a flexible, hassle-free and quick-to-install slurry handling hose. The most important feature being a special wear-resistant inner tube liner made of REMAGOLD, natural rubber or another specialty compound as required by the application. The slurry handling hose enables an almost vibration-free and relatively silent transport of all conveyed goods. Additionally, compared to transport via steel pipe, it reduces flow resistance and improves the overall flow behavior. The high wear resistance of REMA TIP TOP slurry handling hoses provide for a longer service life, decreased line maintenance and reduced risk of wear leakages that result in contamination spills.

Advantages of the REMA TIP TOP Material Handling Hoses

  • Extended life span compared to steel pipe due to inner tube liner
  • Reduced flow resistance, absorbed vibration and less noise emissions thanks to smooth inner surface
  • Weather and wear-resistant outer layer
  • Quick/simple mounting, no special tools required
  • Easily adaptable to plant changes

For applications that require oil, heat, chemical or other specialized properties, REMA TIP TOP can custom manufacture Material Handling Hoses in alternate rubber compounds such as; natural tan rubber, soft black rubber, hard black rubber, nitrile, neoprene, EPDM.
Please contact REMA TIP TOP to discuss the specific needs of your application.

Wear Resistant Mining Hose

Designed for superior performance in industrial and mining applications.

REMA TIP TOP material handling hoses are designed for high-demand operating conditions with abrasive materials. The REMAGOLD inner liner provides industry leading wear resistance coupled with a smooth surface lowering flow resistance. The highly elastic natural rubber compound also provides excellent resistance to wet abrasion. The physical properties of REMAGOLD make it the optimum rubber lining for industrial and mining applications.

Characteristics

  • Extremely wear and abrasion-resistant
  • Avoids frequent wear and leakages
  • Quick/simple mounting, no special tools required
  • Usable as pipe elbow (depending on bend radius and angle)
  • Reduces operation costs
  • Long service life
  • Noise absorbing
  • Vibration absorbing
  • Abrasion and UV resistant outer cover
  • Operating temperatures up to 180 °F
  • Standard 150 psi working pressure, higher pressures available upon request
  • Safety factor of 3:1 on 150 psi hoses (3 times the working pressure)
  • Available in suction or discharge applications
  • Hose lengths up to 50 feet in many sizes
  • Standard mining hose in sizes from 2” ID to 36” ID. Other sizes available on request

 

Fields Of Application

  • Hydraulic pressure and suction transport of abrasive slurries (stones, gravel and sand of a particle size up to 10 mm)
  • Applicable as compensation hoses where steel pipes expand as a result of increased temperatures.

REMAGOLD Specifications

Polymer basis NR DIN ISO 1629
Specific weight 0.96 g/cm³
Hardness 34 Shore A +/- 5 DIN ISO 7619-1
Color - Interior/Exterior Yellow
Elongation 750% DIN 53 504
Resilience 78% DIN 53 512
Tensile Strength 2175 psi DIN 53 504
Density 1.12 g/cm³ DIN EN ISO 1183-1

REMAGOLD Lined Fixed Flange

REMAGOLD Lined Built-In Steel Nipple

Wear Resistant Cut End Hose

Designed for superior performance in industrial and mining applications.

Cut End Hoses

  • Working pressure up to 150 psi
  • Custom lengths available on request
  • Aluminum reusable couplings with a 150# bolt pattern flange & face gasket
  • Corrugated, hard wall hose

 

Cut End Hose – Split reusable couplings

  • Available in 2″, 3″, 4″, 6″, 8″, 10″, 12″ and 14″
  • Standard inner liner thickness;
  • – 1/4″ for 2″ and 3″ ID hoses
  • – 3/8″ for 4″ through 14″ ID hoses
  • Working pressure up to 150 psi
  • Drop-in face gasket needed
  • Most sizes in stock

 

Wear Resistant Cut End Hose

Cut End Hose Data

Item Number Cut End Hose Size (in) REMA Gold Tube Thickness (in) Std Hose Length (ft) Working Pressure (psi) Min. Hose Bend Radius (in) Tangent Needed Per End For Coupling (in) Nominal Hose O.D. (in) Weight Per Ft (lbs)
151022050 2 0.25 50 150 14 3.38 3.00 2.25
151032050 3 0.25 50 150 21 3.38 4.50 4.00
151043050 4 0.38 50 150 28 3.38 5.25 6.00
151063050 6 0.38 50 150 42 4.50 7.50 9.40
151083025 8 0.38 25 150 70 6.00 9.50 13.50
151103025 10 0.38 25 150 80 7.00 11.50 20.30
151123025 12 0.38 25 150 100 7.75 13.75 24.00
151143025 14 0.38 25 150 120 7.75 16.00 28.75

Hose Types

Soft Wall

  • No wire

 

Hard Wall

  • With wire
  • Enables tighter bend radius without kinking
  • Suction applications
  • Prevents hose from collapsing when not under pressure

Soft Wall

Hard Wall

Hose Exterior Finish

Corrugated

  • Cut end hose
  • Used with split couplings
  • Improves bend radius

 

Smooth

  • Standard on material handling hoses.
  • Must have cuff end to use split coupling

Corrugated

Smooth

Hose Ends

REMA TIP TOP material handling hose comes with a variety of end options to best suit your application.

Fixed Flange – BIRF (Built In Rubber Flange) or Duct & Rubber

  • Available in all sizes and flange bolt patterns
  • Working pressures up to 200 psi
  • Drop in face gasket not needed
  • Made to order

Fixed Flange

Beaded Hose End With Split or Swivel Flange

  • Standard sizes up to 14″
  • Standard with 150# bolt pattern reusable 2-piece interlocking flange
  • Working pressure up to 150 psi
  • Custom sizes and bolt patterns available upon request
  • Drop in face gaskets not needed
  • Made to order

Beaded Hose End

Beaded Hose End

Cuff End Hose – Soft And Enlarged

  • Available in hose sizes 2″ ID and larger
  • Working pressures up to 150 psi depending on hose end clamping method
  • No flange or fitting on the end of the hose
  • Soft Cuff, hose wall remains same diameter at cuff
  • Enlarged Cuff, hose wall diameter increases at cuff
  • Made to order

Built-In Steel Nipple

  • Available in all hose sizes
  • Available in all bolt patterns
  • Available with Victaulic IPS or AGS Grooves
  • Working pressures up to 1000 psi
  • Made to order

Built-In Steel Nipple

Plain End Hose

  • Available in hose sizes 2″ ID and larger
  • Working pressures up to 150 psi depending on hose end clamping method
  • No flange or fitting on end
  • Construction of hose body runs to the end
  • Made to order

Pump Flange End

  • Custom manufactured to match pump flange
  • Allows direct connection to pump, eliminating adapter
  • Easy to install

Length Tolerance for Hose Built to Length
When fittings or special ends are built-in the hose at the time of manufacturing, tolerance is applied to overall length.

Length (Feet) Tolerance +/- (Inches)
5 And Under 1"
Over 5 thru 10 1-1/2"
Over 10 thru 20 2-1/2"
Over 20 1%

Length Tolerance for Specific Cut Length of Hose
These tolerances apply to hose which is made in conventional lengths and then cut to a specified shorter length

Length (Feet) Tolerance +/- (Inches)
12" & Under 1/8"
Over 12" Thru 24" 3/16"
Over 24" Thru 36" 1/4"
36" thru 48" 3/8"
48" Thru 72" 1/2"
Over 72" 1%

150# Bolt Pattern Flanges

Flange Size Flange O.D. Bolt Circle Num Bolt Holes Bolt Hole Dia Bolt Sizes
2 6 4.75 4 0.75 5/8" - 11
2.5 7 5.5 4 0.75 5/8" - 11
3 7.5 6 4 0.75 5/8" - 11
3.5 8.5 7 8 0.75 5/8" - 11
4 9 7.5 8 0.75 5/8" - 11
5 10 8.5 8 0.875 3/4" -10
6 11 9.5 8 0.875 3/4" -10
8 13.5 11.75 8 0.875 3/4" -10
10 16 14.25 12 1 7/8" - 9
12 19 17 12 1 7/8" - 9
14 21 18.75 12 1.125 1" - 8
16 23.5 21.25 16 1.125 1" - 8
18 25 22.75 16 1.25 1-1/8" - 8
20 27.5 25 20 1.25 1-1/8" - 8
22 29.5 27.25 20 1.375 1-1/4" - 8
24 32 29.5 20 1.375 1-1/4" - 8
26 34.25 31.75 24 1.375 1-1/4" - 8
28 36.5 34 28 1.375 1-1/4" - 8
30 38.75 36 28 1.375 1-1/4" - 8
32 41.75 38.5 28 1.625 1-1/2" - 8
34 43.75 40.5 32 1.625 1-1/2" - 8
36 46 42.75 32 1.625 1-1/2" - 8

300# Bolt Pattern Flanges

Flange Size Flange O.D. Bolt Circle Num Bolt Holes Bolt Hole Dia Bolt Sizes
2 6.5 5 8 0.75 5/8" - 11
2.5 7.5 5.875 8 0.875 3/4" -10
3 8.25 6.625 8 0.875 3/4" -10
3.5 9 7.25 8 0.875 3/4" -10
4 10 7.875 8 0.875 3/4" -10
5 11 9.25 8 0.875 3/4" -10
6 12.5 10.625 12 0.875 3/4" -10
8 15 13 12 1 7/8" - 9
10 17.5 15.25 16 1.125 1" - 8
12 20.5 17.75 16 1.25 1-1/8" - 8
14 23 20.25 20 1.25 1-1/8" - 8
16 25.5 22.5 20 1.375 1-1/4" - 8
18 28 24.75 24 1.375 1-1/4" - 8
20 30.5 27 24 1.375 1-1/4" - 8
22 33 29.25 24 1.625 1-1/2" - 8
24 36 32 24 1.625 1-1/2" - 8
26 38.25 34.5 28 1.750 1-5/8"- 8
28 40.75 37 28 1.750 1-5/8"- 8
30 43 39.25 28 1.875 1-3/4" - 8
32 45.25 41.5 28 2 1-7/8" - 8
34 47.5 43.5 28 2 1-7/8" - 8
36 50 46 32 2.125 2" - 8