REMALOX & REMALOX HD

Optimum Impact and Wear Protection

REMA TIP TOP REMALOX and REMALOX HD deliver heavy-duty ceramic-rubber lining solutions engineered for extreme abrasion and impact resistance. With 92% alumina oxide tiles embedded in high abrasion resistant rubber panels, this combination delivers superior abrasion resistance plus an impact cushion to protect the tiles from cracking.

REMALOX & REMALOX HD Heavy Wear Protection - Ceramic/Rubber Lining Material

REMALOX & REMALOX HD

Superior Abrasion Resistance. Built-In Impact Protection.
REMALOX is a high abrasion-resistant rubber panel embedded with 92% alumina oxide ceramic tiles. This combination delivers superior abrasion resistance plus an impact cushion that protects the tiles from cracking.

With ceramic tiles nearly as hard as diamond, REMALOX easily handles wet and dry sliding abrasion challenges. The ultra-hard tile surface also prevents wet, sticky material buildup and caking issues.

Tiles That Stay in Place
The ceramic tiles are bonded to the rubber backing with extremely high bond strength, ensuring they remain securely in place even under the most demanding conditions.

Flexible Installation Options
REMALOX is manufactured with REMA TIP TOP’s proven CN bonding layer, allowing it to be applied using our cold bond adhesive system to a variety of surfaces. It can be installed directly onto the structural surface where wear is occurring, or bonded to a steel plate and then welded or bolted into position.

Expert Support, Nationwide
REMA TIP TOP representatives are available to inspect your application and provide a tailored recommendation. With a large nationwide network of distributors and Service Centers, we’re close by and ready to respond quickly.

Contact us today at 1-800-334-REMA.

REMALOX

REMALOX is a composite construction of high wear-resistant 92 %-Al2O3 ceramic tiles (square, rectangular or hexagonal “SW“) vulcanized in special rubber with a CN bonding layer.

Properties

  • CN bonding layer provides fast, long lasting adhesion
  • High abrasion resistance
  • Reduces operating costs
  • Long service life increases the efficiency of your equipment
  • Good weather resistance

 

Typical fields of application

  • Lining against extreme wear caused by abrasion at high speeds
  • For simple to medium duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors
  • Pipelines, vibratory feeders, cyclones, skips, bunkers, chutes, loading points, slides, hoppers, silos

REMALOX HD

Our high-quality REMALOX HD plates offer you optimum impact and wear protection for the most intense applications. With an extremely long service life, your plant can continue to operate with less downtimes, saving you time and money.
REMALOX HD is a combination of high wear-resistant 92 % Al2O3 ceramic tiles hot-vulcanized in special rubber on a 5 mm steel backing plate S235 (St-37), which allows secure fixing by stud welding. Alternating hour glass edge tiles prevent cracking at the weakest point (see image below).
Available in 3 different thicknesses: 1-3⁄8″, 2″, 3″ (35 mm, 55 mm, 75 mm).

Properties:

  • Extremely high abrasion resistance
  • Absorption of impact energies
  • Easy, quick installation with secure fixing
  • Reduction of operating costs
  • Long service life increases plant availability
  • Easily relocated
  • Good weather resistance
  • 3/16” steel backing plate

 

Typical fields of application:

  • Lining against extreme wear caused by impact and abrasion at high speeds
  • Lining of material transfer stations with low impact angles
  • For medium to heavy duty applications in mining, quarries, sand and gravel plants and other mining industry applications
  • Pipelines, vibratory feeders, cyclones, skips, bunkers, chutes, loading points, slides, hoppers, silos, etc.

REMALOX & REMALOX HD

Technical Data

Rubber

Color Black
Rubber NR/BR/SBR DIN ISO 1629
Hardness 62 Shore A DIN ISO 7619-1
Abrasion 65 mm³ DIN ISO 4649
Density 1.12 g/cm³ (69.92 lb/ft³) DIN EN ISO 1183-1
Tensile Strength 3191 psi DIN 53 504
Elongation at break 520% DIN 53 504
Resilience 49% DIN 53 512
Tear Growth Resistance 17 N/mm (97 Lbf/in) ISO 34-1 Method A

Ceramic

Content of aluminium oxide 92% DIN EN 60 672
Open porosity 0% DIN EN 60 672
E-Module 300 GPa DIN EN 60 672
Density 3.65 g/cm³ (227.86 lb/ft3) DIN EN 60 672