Impact and Wear Plates & Bars
REMA TIP TOP offers a comprehensive range of specially engineered rubber elements for heavy wear protection, designed to withstand the most demanding conditions and deliver reliable, long-lasting solutions for your toughest wear challenges.
Heavy Wear Protection / Special Rubber Elements
REMA TIP TOP’s KG Bars, ZP Bars, Serrated Profile Plates, and HDL Plates, featuring PERFORMANCEline 70 rubber, deliver reliable protection against abrasion and impact from large-size bulk materials. Designed for easy installation and secure fastening, these solutions extend equipment service life and reduce operating costs.
KG Bars
KG bars with rubber quality REMALINE 70 with excellent resistance against wear in dry conditions and impact energy. Installation by means of vulcanized fastening profile and TT-Fastening Unit.
Properties:
- Safe protection against abrasion in addition to impact energies with large-size bulk material
- Easy, flexible and fast application with secure fastening
- Reduces operating costs
- Long service-life increases the efficiency of your equipment
- Easy replacement
- Good resistance against weather
- Also available in V quality (self-extinguishing)
Area of application:
- In applications with abrasion at high speeds
- For medium to heavy duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors
- In applications like bunkers, chutes, loading points
Technical Data:
| Color | Black | |
| Rubber | NR/BR | DIN ISO 1629 |
| Hardness | 64 Shore A | DIN ISO 7619-1 |
| Abrasion | 55 mm³ | DIN ISO 4649 |
| Density | 1.09 g/cm³ (68.05 lb/ft3) | DIN EN ISO 1183-1 |
| Tensile Strength | 21 N/mm² (3046 psi) | DIN 53 504 |
| Elongation at break | 490% | DIN 53 504 |
| Resilience | 53% | DIN 53 512 |
| Tear Growth Resistance | 16 N/mm | ISO 34-1 Method A |
ZP Bars
ZP bars with rubber quality REMALINE 70 with excellent resistance against wear in dry conditions and impact energy. The profile enables a compensation of unfavorable impact angles (for rubber: 50°F – 122°F). Installation by means of vulcanized fastening profile made of aluminum and TT-Fastening Unit.
Properties:
- Safe protection against abrasion in addition to impact energies with large-size bulk material
- Easy, flexible and fast application with secure fastening
- Reduces operating costs
- Long service-life increases the efficiency of your equipment
- Easy replacement
- Good resistance against weather
Area of application:
- In applications with abrasion at high speeds
- Material transfer points with unfavorable angle of impact
- For medium to heavy duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors
- In applications like bunkers, chutes, loading Points
Technical Data:
| Color | Black | |
| Rubber | NR/BR | DIN ISO 1629 |
| Hardness | 62 Shore A | DIN ISO 7619-1 |
| Abrasion | 55 mm³ | DIN ISO 4649 |
| Density | 1.10 g/cm³ (68.67 lb/ft3) | DIN EN ISO 1183-1 |
| Tensile Strength | 21 N/mm² (3046 psi) | DIN 53 504 |
| Elongation at break | 490% | DIN 53 504 |
| Resilience | 53% | DIN 53 512 |
| Tear Growth Resistance | 14 N/mm | ISO 34-1 Method A |
Serrated Profile Plates
Serrated profile plates ZP with rubber quality REMALINE 70 with excellent resistance against wear in dry conditions and impact energy. The profile enables a compensation of unfavorable impact angles (for rubber: 50°F – 122°F).
Properties:
- Safe protection against abrasion in addition to impact energies with large-size bulk material
- Easy, flexible and fast application with secure fastening
- Reduces operating costs
- Long service-life increases the efficiency of your equipment
- Easy replacement
- Good resistance against weather
Area of application:
- Material transfer points with problematic impact angle
- Impact aprons and elastic impact curtains
HDL-Plates (Heavy Duty Lining)
Highly wear resistant rubber quality REMALINE 70 hot vulcanized on 3/16″ S235 (St-37) split metal backing. Fastening holes in a given distance already properly drilled. The vulcanized metal backing enables an easy fitting on the application areas and prevents dust and material spillage.
Properties:
- Safe protection against abrasion in addition to impact energies with large-size bulk material
- Easy, flexible and fast application with secure fastening
- Reduction of operating costs
- Long service-life increases the efficiency of your equipment
- Easy replacement possible
- Noise and vibration reducing
- Good resistance against weather
- Also available without holes
Area of application:
- Highest resistance for applications with impact energies and abrasion
- For heavy to medium duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors
- In applications like SKW bodies, bunkers, chutes, loading points, slides, hoppers, silos, etc.
